Yongte WPC Production Equipment Turnkey Project
High-Quality CE certified Wood Plastic Composite Production Solutions with lifetime service
Description of Yongte WPC Production Equipment
End-to-end wood-plastic composite production solutions integrating cutting-edge technology and cost-effective pricing
Yongte WPC Production Equipment seamlessly integrates the natural texture of wood and the durable performance of plastic, delivering premium-quality products that excel in both aesthetics and functionality. Our end-to-end solution encompasses the full production cycle—from raw material preprocessing (including drying and blending) to precision molding and finished product surface treatment—ensuring seamless operation and consistent high-quality output.
Our WPC production equipment boasts precision control over core parameters such as temperature, pressure, and extrusion speed, guaranteeing that produced wood-plastic products exhibit uniform size, dense internal structure, and consistent mechanical performance. The integrated electrical system is engineered for premium quality, operational safety, intuitive usability, and streamlined maintenance.
Machine Specifications
Advanced Technical Specifications for Optimal WPC Production Performance
| Parameter | Specification |
|---|---|
| Raw Material Compatibility | PP/PE recycled plastics, wood powder (60-70% content) |
| Production Capacity | 100-500 kg/h (depending on model and configuration) |
| Extruder Type | Parallel twin-screw for granulation, Conical twin-screw for profiles |
| Power Consumption | 75-200 kW (depending on production capacity) |
| Control System | PLC with touch screen interface |
| Temperature Control | ±1°C precision |
| Cooling System | Water cooling with temperature control |
| Product Dimensions | Customizable profiles (width, thickness, shape) |
| Surface Treatment | Online 3D embossing, painting, or laminating options |
| Certifications | CE certified |
WPC Production Process
Our turnkey project covers the entire WPC production process from raw material preparation to finished products
1, Wood Powder Production
Yongte Wood Powder Production Equipment efficiently converts agricultural and forestry waste—including logs, sawdust, rice husks, and wheat straw—into high-purity, uniformly graded wood powder. This eco-friendly solution not only maximizes the utilization of renewable resources but also significantly reduces industrial waste disposal, aligning with global sustainability goals.
2, Plastic Recycling
Yongte Plastic Recycling Equipment efficiently processes PP/PE plastic waste—including bottles, film, bags, and containers—into high-purity, uniformly sized plastic flakes through integrated crushing, cleaning, drying, and sorting processes. This eco-friendly solution not only minimizes environmental pollution but also significantly reduces raw material costs by maximizing the reuse of recycled plastics.
3, Raw Material Mixing
According to the formula provided by Yongte, wood powder, plastic, and auxiliary agents are mixed in a high-speed mixer. Our optimized formulas ensure the perfect balance between cost-effectiveness and product quality.
4, WPC Pellet Manufacturing
The mixture is precisely transported to WPC granulation machine, which integrates a high-efficiency parallel twin-screw extruder (custom-engineered for wood-plastic composite processing), a high-speed hot pelletizing system, and a rapid three-stage air cooling system. With a wood powder ratio of up to 60-70%, the produced WPC pellets feature uniform material distribution and optimal plasticization, ensuring consistent quality for downstream manufacturing.
5, WPC Profile Extrusion
The WPC pellets are precisely processed in WPC profile extrusion line, which integrates a custom-engineered conical twin-screw extruder, wood-plastic material-specific die head and mold, online 3D embossing device, high-efficiency cooling system, heavy-duty traction unit, and automated cutting system. The production process is highly efficient and stable, with precise parameter control at each stage, significantly boosting production capacity. The resulting WPC products feature consistent dimensions, smooth burr-free cut surfaces, realistic wood grain textures, and superior mechanical performance.
6, Co-Extrusion Process
The co-extrusion technology is used for coating special modified co-extrusion material on the WPC product surface layer to enhances the weather resistance of WPC products, enabling them to withstand extreme temperatures and harsh environmental conditions without fading or cracking. Moreover, this process ensures a uniform distribution of the protective layer, eliminating the need for additional surface treatments and reducing production costs. The advanced formulation used in the co-extrusion process further improves the dimensional stability of WPC products, minimizing warping or deformation over time.
7, Online 3D Embossing Process
The online 3D embossing process creates deep, realistic wood grain textures on the surface of WPC products. We offer a diverse range of exquisite embossing designs that can be customized to meet specific customer requirements. This process not only enhances the aesthetic appeal of the products but also improves their tactile quality, making them more closely resemble natural wood. The high precision of the online 3D embossing ensures consistent and uniform textures across the entire surface of the WPC products, eliminating any irregularities or flaws. Additionally, the embossing process is carried out during the production line, which increases efficiency and reduces production time and costs.
8, Sanding and brushing process
The sanding and brushing process is used to create a wood-like, rough texture on WPC (Wood Plastic Composite) products. We offer various types of sanding and brushing machines to achieve different levels of roughness. Our advanced sanding systems utilize precision abrasive belts and adjustable pressure controls to ensure uniform surface treatment, while the brushing units feature high-density nylon or steel brushes that enhance the natural wood grain appearance by accentuating texture depth. This dual-process approach not only improves the aesthetic appeal of WPC products but also enhances their slip resistance and tactile comfort, making them ideal for outdoor decking, garden furniture, and flooring applications. Additionally, our machines are equipped with dust collection systems to maintain a clean production environment and comply with environmental regulations.
WPC Product Applications
Wood-plastic composite (WPC) products are widely utilized across diverse industries owing to their exceptional combination of properties
Construction Industry
Decking and flooring solutions
Wall cladding and siding
Roofing materials
Fencing and railing systems
Landscaping & Outdoor
Garden benches and seating
Pergolas and shade structures
Pathway decking
Planters and garden edging
Playground equipment
Industrial Applications
Pallets and shipping containers
Storage solutions and shelves
Workbenches and tables
Machine guards and components
Packaging materials
Advantages of YongteWPC production equipment
High Efficiency
Advanced extrusion technology ensures high productivity and consistent output quality, maximizing your production capacity.
High Automation
Fully automated production line reduces manual labor requirements and ensures consistent product quality.
Environmental Friendly
Processes recycled PP/PE plastic with 60-70% wood powder content, promoting sustainable production practices.
Easy Operation
User-friendly control systems and simplified maintenance procedures ensure smooth operation and minimal downtime.
Energy Saving
Optimized power consumption design reduces energy costs while maintaining high production efficiency.
Safety & Reliability
Complete electrical system designed for high quality, safety, easy operation, and maintenance.
Ready to Start Your WPC Production Journey?
We have this completeWPC production equipment in our factory stock and sincerely invite customers to visit our factory to see the machine running in person.
Yongte Plastic Machinery
Professional manufacturer of plastic extrusion equipment with over years of experience. We provide high-quality WPC production solutions to customers worldwide.